Arc Flash Risk Assessment

Arc Flash Risk Assessment
(formerly known as Arc Flash Hazard Analysis
or Arc Flash Study

Many companies in North America are coming to grips with a new electrical safety concern – Arc Flash Safety. Often, the initial question that is raised by management is – does this even apply to our facility? In short, the answer is a resounding YES!

In the United States, the Occupations Safety & Health Administration (OSHA) can and does cite companies who do not provide protection for their employees against arc flash/blast hazards. Although the OSHA 1910 9standard does not specifically define all of the procedures and PPE necessary for a sufficient arc flash safety program, it does recognize the NFPA 70E standard as the best practices for implementation of a comprehensive electrical safety program.

In Canada, the equivalent standard, Z462 is being developed in order to provide arc flash/blast protection for electrical workers. Z462 is based on NFPA 70E with some modifications so that it is in harmony with the Canadian Electric Code, but in principal is very similar to the US standard.

Most companies do not have the expertise or do not wish to expend valuable resources required to interpret, assess and implement an energized electrical safety program- and that’s exactly where The Jacman Group comes in. We provide assistance in helping to establish the required elements of an electrical Arc Flash Safety Program.


 Training | Arc Flash Assessment | Arc Flash Clothing & PPE | Arc Flash Consulting | NFPA 70E Updates


Training is the key element of any effective program because even experienced electricians or maintenance personnel are not familiar with the hazards associated with electrical arc flash. Implementing The Jacman Group’s Arc Flash Safety Program will enable everyone trained to recognize hazards they’re exposed to daily and protect them in the event that an arc flash should occur. The Jacman Group’s unique training methodologies will leave each and every employee with a new respect for electricity, which in turn will make a safety environment for everyone.


Arc Flash Risk Assessment

The arc flash risk assessment is the process that is undertaken to determine the level of hazard that exists at each electrical enclosure such as a control panel, panelboard, disconnect switch or switchgear. There are several steps required to complete the assessment.

Step 1 – Data Collection

There is a variety of information which is required in order to correctly document the power distribution system. This information includes data on circuit breakers, fuses, cabling, and end loads. At first glance, the data collection step sounds straightforward; however, most clients do not want to de-energize in order to collect this data. This task requires an experienced, skilled and qualified individual or team.

Step 2 – Arc Flash Risk Assessment

Most engineers/consultants conduct the arc flash risk assessment by utilizing specialized softwares. In this phase, the engineer models the power distribution system based on the data collected. From this model, PPE categories, incident energy levels (calories/cm^2), and the arc flash boundaries for the electrical distribution system are determined.

From the study results, most reputable consultants will analyze points in the system where the PPE Category 3 or above and make recommendations for possible system changes which would reduce the PPE category to an acceptable level. This is standard procedure for our group as is a review of the system for any major system coordination issues and insufficient fault bracing of electrical system components. We will identify problems and report them as a part of the arc flash report.

The system model will allow for the addition of future information and study of the expanded power distribution system, if desired. We recommend that the electrical engineer conducting this study have background in power distribution and also be involved with other aspects of arc flash safety such as data collection, safety consulting and training.

Step 3 – One-Line Diagrams

Once the data collection is completed, we recommend that one line diagrams are generated for use by the facilities’ maintenance and engineering staff. This specially designed software generates a one-line, but it is not especially useful on a day to day basis. Our group utilizes AutoCAD to create separate, detailed one-lines and include them in the project deliverables.

Step 4 – Labeling

Arc Flash warning labels adhere to ANSI standards and shall be affixed to all equipment included in the analysis. Labels display the flash protection boundary, incident energy, work distance, required PPE level and the shock hazard voltage and boundaries.


Arc Flash Clothing & PPE

Once the risk assessment and labeling are complete, we can recommend the best clothing and PPE options based on the results of your study, the frequency that your maintenance personnel work in energized enclosures and other plant considerations. Please note, we have no affiliations with any PPE or fuse companies, we simply lay out a number of options for you to choose from that best suit your requirements and budget.

Arc Flash Consulting

Regardless of how much time is spent in the data collection, analysis, consulting and training stages, there are ALWAYS other questions that arise. We’re always here for you long after the completion of the project to answer any questions and continue to assist you through this ongoing process.


NFPA 70E (2015) states that “An arc flash risk assessment shall be performed and shall…. Be updated when a major modification or renovation takes place. It shall be reviewed periodically, at intervals not to exceed 5 years, to account for changes in the electrical distribution system that could affect the results of the arc flash risk assessment.”

Also keep in mind, Arc Flash Training should be conducted at a minimum of three years, however most companies conduct this training annually. NFPA 70E (2015) states “Retraining in safety-related work practices and applicable changes in this standard shall be performed at intervals not to exceed 3 years.”


Questions & Information

Contact us for more information about our Arc Flash Safety Services and free consultation & quote. We can provide a quote to conduct your Arc Flash Risk Assessment at your facility at no charge and with no obligation.

Call: 877-252-2626 | Email: | Click here to contact us


"I enjoyed the class and learned some new information... There are a few practices that we can improve on over time that will ensure that we stay OSHA compliant. Overall it’s a great class and I would highly recommend anyone that may come in contact with panels and machinery attend … "